Ma hope o nā noi he nui, ke hoʻohui nei au i nā kiʻi kikoʻī o nā hinges centerless Magnabend i kēia pūnaewele.
E ʻoluʻolu e hoʻomaopopo naʻe he paʻakikī loa kēia mau hinges e hana no kahi mīkini hoʻokahi..
Pono nā ʻāpana nui o ka hinge i ka hoʻolei pololei ʻana (no ka laʻana ma ke kaʻina hana hoʻopukapuka) a i ʻole ka mīkini e nā ʻano NC.
ʻAʻole paha e hoʻāʻo ka poʻe hobby e hana i kēia hinge.
Eia nō naʻe, hiki i nā mea hana ke kōkua i kēia mau kiʻi.
(No ka maʻalahi o ka hana ʻana i ka hinge, ʻōlelo ʻia ka HEMI-HINGE i kūkulu hou ʻia. E ʻike i ka wehewehe piha a me nā kiʻi ma aneʻi).
Ua haku ʻia ka Magnabend CENTRELESS COMPOUND HINGE e Mr Geoff Fenton a ua patent ʻia ma nā ʻāina he nui.(Ua pau ka patents).
ʻO ka hoʻolālā o kēia mau hinges e hiki ai i ka mīkini Magnabend ke wehe loa.
Pivo ke kukuna kulou a puni kekahi axis virtual, maʻamau ma luna iki o ka ʻili hana o ka mīkini, a hiki i ka lāʻau ke koli i kahi 180 degere o ka hoʻololi ʻana.
Ma nā kaha kiʻi a me nā kiʻi ma lalo nei, hōʻike ʻia kahi hui hinge hoʻokahi.Eia naʻe, no ka wehewehe ʻana i kahi axis hinge pono e hoʻokomo ʻia ma kahi o 2 mau hui hinge.
ʻIke ʻia ʻo Hinge Assembly a me nā ʻāpana (kūlou i ke kukui ma 180 degere):
Hinge me ka Bending Beam ma kahi o 90 degere kūlana:
Hoʻohui ʻia ʻo Hinge Assembly -3DMmodels:
Lawe ʻia ke kiʻikuhi ma lalo mai kahi hiʻohiʻona 3-D o ka hinge.
Ma ke kaomi 'ana i ka "STEP" waihona: Mounted Hinge Model.step 'oe e hiki ke ike i ka 3D kükohu.
(E wehe nā Apps ma lalo nei i nā faila .step: AutoCAD, Solidworks, Fusion360, IronCAD a i ʻole ma kahi "nānā" no kēlā mau polokalamu).
Me ka wehe ʻana o ka hiʻohiʻona 3D hiki iā ʻoe ke nānā i nā ʻāpana mai kēlā me kēia kihi, zoom e ʻike i nā kikoʻī, a i ʻole e nalowale kekahi mau ʻāpana i hiki ke ʻike maopopo i nā ʻāpana ʻē aʻe.Hiki iā ʻoe ke ana i kekahi o nā ʻāpana.
Nā ana no ke kau ʻana i ka Hui Hinge:
Hui Hīkini:
Kaomi ma ke kaha kiʻi no ka nānā ʻana i hoʻonui ʻia.Kaomi maanei no kahi faila pdf: Hinge Assembly.PDF
Nā kiʻi kikoʻī:
Hiki ke hoʻohana ʻia nā faila kumu hoʻohālike 3D (waihona STEP) ma lalo no ka paʻi 3D a i ʻole no ka Computer Aided Manufacturing (CAM).
1. Papa Hikina:
Kaomi ma ke kaha kiʻi no ka nānā ʻana i hoʻonui ʻia.Kaomi maanei no kahi faila pdf: Hinge Plate.PDF.3D Model: Hinge Plate.step
2. Pākaʻi kau ʻana:
Kaomi ma ke kaha kiʻi e hoʻonui ai.Kaomi maanei no kahi faila pdf: Mounting_Block-welded.PDF, 3D Model: MountingBlock.step
ʻO AISI-1045 ka mea ʻo Mounting Block.Ua koho ʻia kēia kila kalapona kiʻekiʻe no kona ikaika kiʻekiʻe a me kona kūʻē ʻana i ka swaging a puni ka lua pin hinge.
E ʻoluʻolu e hoʻomaopopo ʻia ua hoʻolālā ʻia kēia poloka kau ʻana e hoʻopaʻa ʻia e ka hoʻopili ʻana i ke kino magnet ma hope o ka hoʻonohonoho hope ʻana.
E nānā hoʻi i ka ʻōlelo kikoʻī no kahi milo pāpaʻu i loko o ka lua no ka pine hinge.Hāʻawi kēia pae i kahi ala no ka wick-in Loctite i hoʻohana ʻia i ka wā o ka hui hinge.(He ʻano ikaika ka hana ʻana o nā pine hinge ke ʻole lākou e paʻa pono i loko).
3. Palena ʻāpana:
Kaomi ma ke kaha kiʻi no ka nānā ʻana i hoʻonui ʻia.Kaomi maanei no kahi faila pdf: Sector Block.PDF, 3D Cad file: SectorBlock.step
4. Pin Hine:
Paʻa paʻa paʻa a me ka pololei o ka lepo.
NA NUI PALAPALA
Ma nā kaha kiʻi a me nā hiʻohiʻona ma luna aʻe o ka hui hinge e hoʻopaʻa ʻia i ka Bending Beam (ma o nā wili i ka Sector Block) akā hilinaʻi ka hoʻopili ʻana i ke Kino Magnet i ka bolting AND welding.
E ʻoi aku ka maʻalahi o ka hui hinge i ka hana ʻana a hoʻokomo inā ʻaʻole koi ʻia ka wili.
I ka wā o ka hoʻomohala ʻana o ka hinge, ʻike mākou ʻaʻole hiki iā mākou ke loaʻa i ka nui o ka friction me nā bolts wale nō e hōʻoiaʻiʻo ʻaʻole e paheʻe ka pahu kau i ka wā e hoʻopili ʻia ai nā haʻahaʻa kūloko kiʻekiʻe.
'Ōlelo Aʻo: ʻAʻole hiki i nā ʻāʻī o nā bolts ke pale i ka paheʻe ʻana o ka Mounting Block no ka mea aia nā bolts i nā lua nui.Pono ka hoʻomaʻemaʻe i loko o nā lua e hoʻolako i ka hoʻoponopono a me nā hewa liʻiliʻi i nā kūlana.
Eia nō naʻe, ua hoʻolako mākou i nā ʻeke paʻa piha no nā mīkini Magnabend kūikawā i hoʻolālā ʻia no nā laina hana.
No kēlā mau mīkini, ua haʻahaʻa nā haʻahaʻa hinge a ua wehewehe maikaʻi ʻia a no laila ua hana maikaʻi nā hinges i hoʻopaʻa ʻia.
Ma ke kiʻikuhi ma lalo o ka Mounting Block (blue color) ua hoʻolālā ʻia e ʻae i ʻehā mau bolts M8 (ma mua o ʻelua bolts M8 me ka wili).
ʻO kēia ka hoʻolālā i hoʻohana ʻia no nā mīkini hana Magnabend.
(Ua hana mākou ma kahi o 400 o kēlā mau mīkini kūikawā o nā lōʻihi like ʻole i ka makahiki 1990).
E ʻoluʻolu e hoʻomaopopo ʻia ʻo nā bolts M8 ʻelua ma luna o ka pou mua o ke kino magnet he 7.5mm wale nō ka mānoanoa ma ka wahi ma lalo o ka ʻeke hinge.
No laila, ʻaʻole pono e ʻoi aku kēia mau wili i ka 16mm ka lōʻihi (9mm i ka poloka kau a me 7mm i ke kino magnet).
Inā ʻoi aku ka lōʻihi o nā wili a laila e hoʻopili lākou i ka coil Magnabend a inā ʻoi aku ka pōkole a laila ʻaʻole lawa ka lōʻihi o ke kaula, ʻo ia hoʻi, e hemo paha nā kaula i ka wā i hoʻopaʻa ʻia ai nā wili i ko lākou manaʻo ʻia (39 Nm).
Paʻa hoʻopaʻa no M10 Bolts:
Ua hana mākou i kahi hoʻāʻo kahi i hoʻonui ʻia ai nā lua poloka e ʻae ai i nā bolts M10.Hiki ke hoʻokuʻu ʻia kēia mau bolts nui aʻe i kahi kiʻekiʻe kiʻekiʻe (77 Nm) a ʻo kēia, i hui pū ʻia me ka hoʻohana ʻana iā Loctite #680 ma lalo o ka poloka kau, ua hoʻopiʻi ʻia i ka ʻoi aku o ka nui o ka paio e pale aku ai i ka paheʻe ʻana o ka poloka kau no kahi mīkini Magnabend maʻamau (helu ʻia e kulou. a hiki i ka 1.6mm kila).
Eia naʻe, pono kēia hoʻolālā i ka hoʻomaʻamaʻa a me ka hoʻāʻo hou aku.
Hōʻike ke kiʻikuhi ma lalo nei i ka hinge i kau ʻia i ke kino magnet me 3 x M10 bolts:
Inā makemake kekahi mea hana i nā kikoʻī hou aku e pili ana i kahi hinge i hoʻopaʻa ʻia a laila e ʻoluʻolu e kelepona mai iaʻu.
Ka manawa hoʻouna: ʻOkakopa-12-2022